Polispec Agri Solution Feed Mixer Wagon

Polispec Agri Solution Feed Mixer Wagon is an NIR system designed to monitor the nutritional quality, dry matter and homogeneity of TMR in real time during ration preparation. It turns the mixer wagon into a tool for controlling the ration actually delivered, reducing variability, loading errors and mixing inefficiencies.

Real-time TMR monitoring directly inside the feed mixer wagon
Monitoring of dry matter, nutritional profile and ration homogeneity
Detection of raw-material variability, weighing errors and mixing inefficiencies
Load history for comparing the actual ration with the formulated ration over time
Hybrid use: machine installation with the option to use the sensor as a portable analyser
Agri Solution
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Description
Polispec Agri Solution Feed Mixer Wagon brings NIR analysis directly into the mixer wagon, at the point when the ration is prepared and becomes available to the animals.

The system moves control beyond the ration formulated on paper by analysing the actual TMR during mixing. It verifies not only dry matter, but also nutritional consistency and the level of homogeneity achieved before distribution.

Rather than assessing raw materials alone, Polispec measures the final result of the loading and mixing process. This helps identify issues caused by inconsistent ingredients, moisture variation, weighing errors, unsuitable mixing times or uneven distribution.

Each load can be recorded and compared with the formulated ration, creating a history for monitoring stability, repeatability and process drift. The data helps farmers, nutritionists and herd managers correct anomalies before they lead to reduced performance or feed inefficiency.

The platform also retains its hybrid flexibility: the same sensor can be used in portable mode to analyse forage, silage and raw materials, creating analytical continuity from ingredients through mixing to the final ration.

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Polispec Agri Solution Feed Mixer Wagon

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Technical Data
Instrumentation Polispec NIR
Degree of protection IP68/IP69K
Connectivity ISOBUS / CANBUS, RS422, wireless
Use Installation on mixer wagon, with the possibility of portable use

 

Configurations
Configuration Types

The system uses an external unit that manages the software and communication with the machine, the weighing system, and the on-board terminal. This solution allows for complete integration and maintains the flexibility of using the instrument even in portable mode.

Software and machine communication are managed directly by the Polispec system, which communicates with the truck and scale. This is a more automatic and streamlined solution, suitable for stable and continuous installations.

The system is supplied with a tablet PC and a vehicle docking station. The operator selects the ration and manages the start and end of the measurement. It is a simple and flexible solution, requiring more manual intervention than integrated configurations.

Polispec can communicate directly with AlgoMilk®, simplifying installation and use without the need for dedicated external units, when the system configuration allows it.

Variants
Installation Options

Installation powered directly by the machine, integrated with on-board electronics and operational during loading, mixing and distribution.

Tractor-powered configuration, designed to maintain the same control features throughout all work phases.

Solution for fixed plants and TMR centers, powered by the mains and integrable with PLC for automated processes.

Advantages
Why choose Polispec Agri Solution Feed Mixer Wagon?
01

Ration Control

Monitor the TMR directly in the tank, during preparation and before distribution.

02

Mixing Homogeneity

Verify the correct distribution of ingredients to reduce selection, imbalances, and variability between loads.

03

Identify Process Critical Issues

Detect issues related to raw materials, weighing, mixing, or distribution times.

04

Nutritional Stability Over Time

Load recording to compare actual and theoretical rations and improve process repeatability.

Software
Polispec Agri Solution software integration

Each Polispec Agri Solution application integrates dedicated software modules, designed to adapt to the specific operational context and simplify instrument use.

Polidata and Poliprocess, with their Agri configurations, make NIR data immediately accessible and usable, through intuitive interfaces designed for field and machine operations.

From real-time visualization on on-board terminals (ISOBUS) to structured data management and archiving, the software supports the entire process—from measurement to decision.

Poliprocess is the software module designed for integrating the Polispec system into agricultural machinery and processing plants. It fully manages the acquisition, processing, and contextualization of NIR data during operations.

The software is compatible with CANBUS and ISOBUS architectures and uses a dedicated application on an ISOBUS terminal (VT) as a user interface, allowing direct control of the system from the cab.

Operational Features
Poliprocess guides the system through the various operational phases:

Automatic or guided selection of products to be analyzed
Management of measurement procedures
Data georeferencing
Association of measurements with the operational context (harvest, mixing, spreading, etc.)
Integration and Connectivity

The software is designed to integrate with major on-board systems and external devices, including:

ISOBUS (VT) terminals
Weighing systems for mixer wagons
Vehicle-mounted tablet applications

It also supports WiFi connectivity (local network or hotspot) for system access, updates, and diagnostics. Mixer wagon

Management and control of ration quality during mixing.

Poliprocess integrates with the weighing system (or guides the operator) to identify the product to be analyzed based on the selected recipe (lactation, dry weight, fattening, etc.).

The measurement is performed at the end of the loading sequence. The system monitors the mixing process and signals when the maximum level of homogeneity is reached, indicating the correct time for distribution.

Each ration is recorded and archived, making the data available for consultation and comparison with theoretical values, as well as for analysis of stability and repeatability over time.

Accessories and Mounting kits
The Polispec Agri Solution line is complemented by a range of kits and accessories.

Portable kit and accessories to extend the sensor’s use to raw material inspection. The configuration can include tablets, batteries, docking stations, supports, and components for use in the field or on-board the machine.

Not sure whether it is right for your application? Tell us about your requirements.

Our method
Case studies
Industrial
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